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Process Data set: KLB Isostar and BisoGreen Hbl : Blocks with integrated insulation (en) en

Key Data Set Information
Location DE
Geographical representativeness description European Union
Name
KLB Isostar and BisoGreen Hbl : Blocks with integrated insulation
Technical purpose of product or process Plan blocks with integrated thermal insulation are used as unproven building blocks for masonry, monolithic, load-bearing and non-load-bearing exterior walls. The standard formats for these blocks feature wall thicknesses of 36.5 cm and 42.5 cm.
General comment on data set This is a specific EPD describing KLB Isostar blocks; an unreinforced component with integrated insulation; manufactured from lightweight aggregate concrete block (LAC block) in various formats and sizes. LAC block consists of natural aggregates, water, and hydraulic binders (cement). The product described here, with gross density classes ranging from 0.40 to 0.60 g/cm³ (400–600 kg/m³), represents all backfilled, lightweight plane blocks of this type manufactured at the plant. Composition of product is available in the following table: MaterialValueUnitCement17%Washed pumice 75%Wood fiber insulation boards4%Water4% Technical data of the product  is available in the following table: Technical PropertyValues/ClassesStrength Classes (MPa)2, 4Bulk Density Classes (g/cm³)0.40, 0.45, 0.50, 0.55, 0,60Thermal Conductivity (W/mK)0.08, 0.09, 0.10, 0.11 Fire ProtectionF30Sound Insulation Dimension (db)≥45General Building Authority Approval Z-17.23-1287,  Z-17.23-1288 All primary data were collected by KLB Klimaleichtblock GmbH for the reference year of 2023.  For the data, which the manufacturer does not influence, generic data was used. Secondary data were sourced from the regularly updated Ecoinvent database (version 3.6), aligning with EN 15804 standards to ensure background data not exceeding 10 years. ReTHiNK EPD web application was used to model the life cycle for the production and disposal of the declared product systems. To ensure that the results are comparable, consistent background data from the international database Ecoinvent was used in the LCA (e.g., data records on energy, transport, auxiliary materials, and supplies). Almost all consistent data sets contained in the Ecoinvent database are documented and can be viewed online. The scenarios included are currently in use and are representative for one of the most likely scenario alternatives.  According to the criteria of the "UN Environmental Global Guidance on LCA database development" mentioned in EN 15804+A2, the data quality for all three representativeness categories (geographical, technical and time) can be described as good. A payload factor of 50 percent was used for all truck transports, which in fact corresponds to a full delivery and empty return trip. A data set for a non-specific truck was used. The demolition process for end-of-life products is assumed to be based on data from the National Milieudatabase (NMD) in the Netherlands. According to the NMD, a hydraulic excavator is capable of breaking 9.8 tons of concrete per hour and moving 8.3 tons of concrete per hour. The waste scenario for this LCA was determined based on NMD ID 9, which relates to concrete (i.a. elements, brickwork, reinforced concrete). According to this standard, the waste treatment process comprises 99% recycling and 1 % landfill.
Copyright Yes
Owner of data set
Quantitative reference
Reference flow(s)
Biogenic carbon content
  • Carbon content (biogenic): 9.159 kg
  • Carbon content (biogenic) - packaging: 0.0 kg
Time representativeness
Data set valid until 2030
Time representativeness description All primary data were collected by KLB Klimaleichtblock GmbH for the period January – December 2023.
Technological representativeness
Technology description including background system -
Flow diagram(s) or picture(s)
  • Product Flow Diagram Image
  • Product Picture Image

Indicators of life cycle

IndicatorDirectionUnit Raw material supply
A1
Production
A1-A3
Transport
A2
Manufacturing
A3
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
Input
  • 223.9
  • 241.9
  • 0.3985
  • 17.55
  • 0.429
  • 0.6977
  • 0.6675
  • 0.006454
  • -1.947
Input
  • 350.1
  • 351.9
  • 0
  • 1.751
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 535.9
  • 615.1
  • 29.56
  • 49.69
  • 84.23
  • 59.17
  • 12.51
  • 0.8479
  • -29.82
Input
  • 36.04
  • 36.22
  • 0
  • 0.1802
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 1.623
  • 1.631
  • 0
  • 0.008117
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 36.75
  • 36.94
  • 0
  • 0.1838
  • 0
  • 0
  • 0
  • 0
  • 0
Input
  • 0.4486
  • 0.4805
  • 0.002976
  • 0.0289
  • 0.004083
  • 0.006791
  • 0.003918
  • 0.0008525
  • -0.757
Output
  • 0.2563
  • 0.2578
  • 0.00007293
  • 0.001399
  • 0.000216
  • 0.0001413
  • 0.00002042
  • 0.000001193
  • -0.0000568
Output
  • 72.1
  • 74.06
  • 1.354
  • 0.5989
  • 0.09391
  • 3.535
  • 1.635
  • 5.42
  • -0.3046
Output
  • 0.006428
  • 0.006829
  • 0.0001894
  • 0.0002119
  • 0.0005508
  • 0.0003669
  • 0.00005267
  • 0.000005242
  • -0.000123
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 2.562
  • 0
  • 2.562
  • 0
  • 0
  • 536.8
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
Output
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0
  • 0

IndicatorUnit Raw material supply
A1
Production
A1-A3
Transport
A2
Manufacturing
A3
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
  • 5.537
  • 80.23
  • 27.84
  • 46.85
  • 79.32
  • 55.73
  • 11.73
  • 0.7982
  • -28.07
  • 0.000004641
  • 0.00009222
  • 0.00005084
  • 0.00003674
  • 0.000008833
  • 0.00009364
  • 0.000002463
  • 2.613E-7
  • -0.0001122
  • 0.09362
  • 0.1085
  • 0.005287
  • 0.009627
  • 0.06028
  • 0.02144
  • 0.005481
  • 0.000271
  • -0.01629
  • 1.618E-7
  • 6.339E-7
  • 4.193E-7
  • 5.271E-8
  • 0.000001243
  • 8.16E-7
  • 1.133E-7
  • 1.176E-8
  • -2.248E-7
  • 0.01489
  • 0.01514
  • 0.00001465
  • 0.0002404
  • 0.00002101
  • 0.00003724
  • 0.0000272
  • 3.2E-7
  • -0.00008319
  • 0.03248
  • 0.0354
  • 0.001047
  • 0.001876
  • 0.02661
  • 0.007557
  • 0.002181
  • 0.00009322
  • -0.004657
  • 0.3489
  • 0.3824
  • 0.01171
  • 0.02177
  • 0.292
  • 0.08327
  • 0.02422
  • 0.001028
  • -0.05405
  • 0.08949
  • 0.1005
  • 0.004486
  • 0.006488
  • 0.08028
  • 0.02377
  • 0.006583
  • 0.0002985
  • -0.01493
  • -32.77
  • -32.93
  • 0.000735
  • -0.1558
  • 0.001045
  • 0.00149
  • 0.001383
  • 0.00001804
  • -0.005758
  • 56.79
  • 62.04
  • 1.841
  • 3.404
  • 5.763
  • 3.695
  • 0.8733
  • 0.02855
  • -2.253
  • 0.04262
  • 0.04414
  • 0.0006549
  • 0.0008638
  • 0.0004542
  • 0.001355
  • 0.0001662
  • 0.000007959
  • -0.00242
  • 23.74
  • 28.83
  • 1.843
  • 3.248
  • 5.765
  • 3.698
  • 0.8748
  • 0.02858
  • -2.261
  • 4.775
  • 4.894
  • 0.07881
  • 0.041
  • 0.1063
  • 0.1994
  • 0.05316
  • 0.03578
  • -32.31

IndicatorUnit Raw material supply
A1
Production
A1-A3
Transport
A2
Manufacturing
A3
De-construction
C1
Transport
C2
Waste processing
C3
Disposal
C4
Recycling Potential
D
1This impact category deals mainly with the eventual impact of low dose ionizing radiation on human health of the nuclear fuel cycle. It does not consider effects due to possible nuclear accidents, occupational exposure nor due to radioactive waste disposal in underground facilities. Potential ionizing radiation from the soil, from radon and from some construction materials is also not measured by this indicator.
2The results of this environmental impact indicator shall be used with care as the uncertainties on these results are high or as there is limited experiences with the indicator.
Potential Comparative Toxic Unit for ecosystems (ETP-fw) 2
  • 135.7
  • 175.1
  • 22.43
  • 16.95
  • 47.82
  • 49.7
  • 9.51
  • 0.5178
  • -45.31
Potential Comparative Toxic Unit for humans - cancer effects (HTP-c) 2
  • 3.185E-8
  • 3.372E-8
  • 6.245E-10
  • 1.251E-9
  • 1.672E-9
  • 1.613E-9
  • 2.254E-10
  • 1.197E-11
  • -1.675E-9
Potential Comparative Toxic Unit for humans - non-cancer effects (HTP-nc) 2
  • 4.619E-7
  • 5.342E-7
  • 2.367E-8
  • 4.86E-8
  • 4.103E-8
  • 5.449E-8
  • 6.375E-9
  • 3.68E-10
  • -4.73E-8
Potential Human exposure efficiency relative to U235 (IRP) 1
  • 1.83
  • 2.096
  • 0.1217
  • 0.1447
  • 0.3399
  • 0.2335
  • 0.03717
  • 0.003274
  • -0.1134
Potential Soil quality index (SQP) 2
  • 1672
  • 1717
  • 19.47
  • 25.7
  • 10.12
  • 48.33
  • 1.957
  • 1.674
  • -36.26
Potential incidence of disease due to PM emissions (PM) 2
  • 7.703E-7
  • 9.296E-7
  • 1.172E-7
  • 4.209E-8
  • 0.000001595
  • 3.313E-7
  • 1.209E-7
  • 5.268E-9
  • -2.801E-7